Steel rebar shear line, also called cnc rebar shear line,rebar shearing line,automatic rebar shear line.

This steel rebar processing equipment is from Europea design.with its the reality of China market, rebar shear line widely use in rebar cut&bend.

 

It use a servo motor to adjust the distance between the cutting blade and the positioning baffle. The encoder is used for measurement, with a high accuracy of sizing, up to ±2mm. it make steel bar cut to length. The CNC steel bar shearing production line adopts the hydraulic shearing method, which is small in size, large in shearing force, and high output. Compared with the mechanical punching and shearing methods, it is low noise, long service life and stable operation of the equipment. at the same time, CNC rebar cutting line adopts oil cylinder to press the material, the pressure is large, the steel bar will not rotate when cutting, and the steel bar will be evenly cut. The hydraulic system adopts a new type of subwoofer plunger oil pump, and the oil tank has undergone special treatment, which greatly reduces the problem of stuck valve clogging.

 

The hydraulic cylinder adopts imported seals, which greatly increases the service life. Innovative design, compared with other manufacturers’ hydraulic shears of the same ton, the shearing capacity is increased by 1/3, which greatly improves the work efficiency; the new hydraulic system design, such as the hydraulic system of other manufacturers’ hydraulic shears to meet the technical requirements when cutting φ25 steel bars The working pressure must reach 25Mpa. The company’s hydraulic system only needs 15Mpa, which can meet the technical requirements. In comparison, itech hydraulic steel bar cutting line system greatly increases the service life.

 

Pneumatic system design concept for the steel bar cutting line, the main pipeline adopts stainless steel pipe transmission, reducing the compressed air loss; the solenoid valve is installed under the corresponding control cylinder, the response speed is fast.

The number and specifications of the steel bar can be set Etc.

The technical parameters of the automatic steel rebar shear line

produced by ITECH:

• Shearing steel bar diameter range: Φ12～40mm;
• Shearing length range: 1～12m;
• Shearing accuracy: ±2mm;
• Shearing frequency: 20 times /Min
• Conveying speed: 1.92m/s
• Number of operators: 1
• Equipment power: 25.5KW
• Equipment dimensions: 28m×3.3m×2.5m
• Electric control system: 380V, 50～60HZ
• Hydraulic system: system pressure 31.5Mpa, hydraulic station motor 18.5KW
• Shearing energy meter (third-grade steel, 57kg/mm2)

 

Itech is professional supplier in the production of CNC steel rebar shear line. How much is the CNC steel bar cutting line?Welcome to inquiry!

 

Itech as one professional steel wire/bar processing machinery China supplier,stirrup bending machine, rebar bending machine,cage making machine,,steel wire straightener, wire mesh welding machine,rebar shear line,sawing&threading line and related cnc plasma cutting machine, laser cutting machine can meet different customers’ requirement.

 

 

Pile rebar cage making machine in steel  cut and bend factory

CNC steel cage welding machine is for steel processing and making steel cage.it is controlled by PLC.With CNC steel cage welding machine and rebar stirrup bending,it ended the history of manual binding of steel cages.It has improved the efficiency to make bridge and high-speed railway.it is wildly use in construction site, precast company, concrete company and steel cut and bend factory.

FIrstly according to the construction requirements, the main steel reinforcement of steel cage is fixed by manually. It have fixed rotating disk and mobile rotating disk.

1. steel bar pass through the corresponding template circular hole of the fixed rotating disk.
2. fixthe corresponding hole of the moving rotating disk.
3. Wind the spiralwire head to main bar.
4. The rotating disk and the mobile rotating disk rotate (the moving disk rotates while moving back), and simultaneously welds to form the product reinforcement cage

this is the bored pile reinforcement cage welding machine, that is The working principle of “rebar cage forming machine”.It has feature as following:

◆ Fast processing speed: usually, the material preparation and cnc cage welding parts are divided into two shifts. 10 people can process more than 20 pieces 12-meter-long rebar cage (material preparation, seam welding, reinforcement installation, detection Tube installation, guide pad installation, etc.), the work efficiency is very high.

◆ The processing quality is stable and reliable: due to CNC mechanization, the spacing between the main reinforcement and the winding reinforcement is unifor. the diameter of the steel cage is the same, and the product quality fully meets the specification requirements. In practice, when manually producing steel cages, engineering supervisors go to the processing site for inspections almost every day. when the use pile cge making machine, the supervisors basically implement “inspection-free” on the mechanized steel cages.

◆ There is no need for lap joints to tighten the stirrups, which saves 1.5% of materials compared to manual work, and reduces construction costs.

◆ Since the main reinforcement is evenly distributed on its circumference.it is convenient when multiple reinforcement cages connect. It saves lifting time.

◆ The pile cage making machine is guaranteed in terms of quality control.

Itech as one professional steel wire/bar processing machinery China supplier,stirrup bending machine, rebar bending machine,pile rebar cage making machine,,steel wire straightener, wire mesh welding machine,rebar shear line,sawing&threading line and related cnc plasma cutting machine, laser cutting machine can meet different customers’ requirement.

 

Stirrup rebar bender, also called stirrup bending machine, tmt ring making machine.it is wildly use in precast factory, concrete projects, cut&bend factory. People met some problem when use it, steel stirrup bender machine faults and solve solution can help when bending stirrups.

“Fault code: 009

electricity failure

due to power fail

Reason:

1. Drive firmware error”

“Failure code: 010

FPGA firmware download program failed

FPGA Programming Failed

Reason:

1. Drive firmware error”

“Fault code: 011

The firmware version and FPGA hardware modification are not compatible

due to incompatible FPGA

Reason:

1. Drive firmware error”

“Fault code: 012

Invalid parameter configuration

Reason:

1. Parameter configuration error”

“Failure code: 013

IGBT control main power bridge failure

Reason:

1. Drive power module failure”

“Failure code: 014

IGBT control second power bridge failure

Bridge 2

Reason:

1. Drive power module failure”

“Fault code: 015

Flash sector is damaged

Flash SysLog The flash sector is damaged

Reason:

1. The internal storage unit of the drive is damaged”

“Fault code: 016

Safe torque off function execution

Reason:

1. Firmware error”

“Fault code: 017

The instantaneous value of the actual current of the drive is higher than the allowable value of the drive

Reason:

1. Servo motor wiring is abnormal
2. The software detects the power transistor overcurrent
3. The encoder is abnormal”

“Fault code: 018

The actual instantaneous value of the second power bridge of the driver is higher than the allowable value of the driver

Reason:

1. Servo motor wiring is abnormal
2. The software detects the power transistor overcurrent
3. The encoder is abnormal”

“Fault code: 019

Overvoltage fault

Reason:

1. The main circuit DC voltage is abnormally high”

“Fault code: 020

DC bus voltage is too low

Reason:

1. The main circuit DC voltage is insufficient”

“Fault code: 021

The difference between the absolute channel and the incremental channel of the encoder exceeds the allowable value

Main Encoder Abs/Rel Track Check Failure

Reason:

1. Encoder parameter setting error”

“Fault code: 022

The power supply voltage of the encoder is out of the valid range

Encoder Supply Voltage Failure

Reason:

1. Encoder parameter setting error

 

Itech as one professional steel wire/bar processing machinery China supplier,stirrup rebar bending machine, rebar bending machine,cage making machine,,steel wire straightener, wire mesh welding machine,rebar shear line,sawing&threading line and related cnc plasma cutting machine, laser cutting machine can meet different customers’ requirement.check website http://www.itechbendingmachine.com

 

 

difference between anti-twist stirrup bender and common stirrup rebar bending machine

 

When used steel stirrup bender with common rebar bender type,people may face one problem.The gap of stirrup is big, so make the stirrups not standard. Why this happened? Today we will explain more information about this.

let see rebar stirrup bender more details:

As we all know, there are two types of stirrup bender. One is S type, this is type used anti-twist system, also called advanced feeding system. It is feature as s shape rebar feeding. Another is line type.it is traditional type. It is feature with horizontal straightening and vertical straightening system.let see difference between anti-twist stirrup bender and common stirrup bending machine

3. From quantity of rollers, with advanced feeding system short about 10 rollers than common stirrup rebar bending machine. So it can save cost for maintenance.Same time, it reduce the difficulty of operation.
4. For steel wire, the touch space increase, not like point to point. So it can avoid steel wire anti twist when use cnc rebar bending.
5. Without belts and chians, make stirrup bender more stable.

Itech as one professional steel wire/bar processing machinery China supplier,stirrup rebar bending machine, rebar bending machine,cage making machine,,steel wire straightener, wire mesh welding machine,rebar shear line,sawing&threading line and related cnc plasma cutting machine, laser cutting machine can meet different customers’ requirement.check website http://www.itechbendingmachine.com

 

Automatic stirrup bender machine price &stirrup maker stirrup bending machine

Automatic stirrup bender machine price have much difference all over the world. it plays an important role for rebar stirrup.China made automatic stirrup maker ,stirrup bender after one month sea shipping.it finally arrived and start to install in oversea customer factory. Only one day, customer can operate automatic stirrup bender easily.https://www.facebook.com/itech.bendingmachine

 

Automatic stirrup bender machine price &stirrup maker stirrup bending machine depends on diameter, it can be make two kinds, one is for coils, another is for straight bar. Usually for coils is much easy.price from 20000usd -90000 usd, mainly cause is the diameter of steel wire. Italy European machine usually double or several times of China made stirrup bender machine,stirrup maker stirrup bending.if for straight bar, bar bending machine schnell,mep have much advance than China at this moment. Bar bending machine is much higher than stirrup bender machine,stirrup maker, stirrup bending.https://itechbendingmachine.com/products/wire-bending-machine/

 

Itech automatic stirrup bender machine,stirrup maker stirrup bending machine has changed the traditional multi-process steel bar processing mode, mainly based on manpower. It adopts CNC automatic production machine to form the steel bar bending. Especially anti-twist system,no twist when steel wire feeding, so stirrup more standard. For small diameter,stirrup bending bender two wires at one time, which greatly improves the production efficiency and steel bar processing accuracy, liberates labor, reduces material consumption, can process straight bars, wire stirrup , plate bars and other stirrup products.By the way, 6-12mm, is popular all over world, 6-16mm is wildly use in others countries, even 25mm coil in Brazil, Egypt and several  countries, but not in China.https://www.linkedin.com/in/itech-bendingmachine-constructionmachine/

 

Itech as one professional steel wire/bar processing machinery China supplier,stirrup bending machine, rebar bending machine,cage making machine,,steel wire straightener, wire mesh welding machine,rebar shear line,sawing&threading line and related cnc plasma cutting machine, laser cutting machine can meet different customers’ requirement.