Archive for year: 2023

Rebar Double Bender Boosting Efficiency and Accuracy

in the construction industry and cut bend factory, reinforcing steel bars, commonly known as rebar, play a vital role in providing strength and stability to concrete structures. To meet the growing demand for rebar processing, itech rebar machine have developed innovative machinery, such as rebar double benders, which revolutionize the bending and shaping process. This article will explore the features, benefits, and applications of rebar double benders.

We have a series of steel rebar bender machine,like  CNC 16mm Stirrup Bending machine,CNC stirrup bar bending machine,stirrup wire bending machine and bar shape machine.advanced anti twist feeding system to avoid twist of steel, make stirrup more quick and standard. Rebar cutting system is used multi-faceted with a knife design. With international servo drive, high speed to feeding,big production capacity was highly improved.

Features of Rebar Double Bender:

Stirrup Rebar double bending machine are sophisticated machines that are specifically designed to automate the bending reinforcement bars. These machines typically feature two bending heads, which simultaneously bend iron rebar to create shapes required for various construction applications. Some notable features include:

1. Dual Bending Heads: The presence of two bending heads enables simultaneous bending, which significantly reduces processing time compared to single-head machines.

2. Programmable Control System: Rebar stirrup double bending lineare equipped with advanced control systems that enable precise and accurate positioning of bending heads. Operators can input specific bending angles and lengths, ensuring consistent and uniform bends throughout the production process.

3. High Bending Capacity: Rebar double stirrup bender are capable of bending different rebar sizes and grades, catering to various construction requirements. They can handle rebar diameters ranging from a few millimeters to several centimeters, providing flexibility and versatility in production.

Benefits of Rebar Double stirrup Bending machine:

The utilization of rebar double benders in cut bend factory and manufacturing processes offers several advantages, including:

1. Enhanced Efficiency: With their dual bending heads, rebar double benders enable fast and simultaneous bending, improving overall production speed. This increased efficiency allows construction projects to meet strict deadlines and reduces labor costs.

2. Improved Accuracy: steel Rebar double benders feature precise control systems that ensure consistent bending angles and lengths. This accuracy promotes structural integrity, reduces material waste, and eliminates rework, resulting in cost savings.

3. Increased Worker Safety: By automating the bending process, rebar double benders minimize the risk of repetitive strain injuries and accidents associated with manual labor. Operators are no longer required to physically manipulate heavy rebar, reducing the physical strain on workers.

Applications of Rebar Double Benders:

Rebar double benders find applications in a wide range of construction projects, such as:

1. High-Rise Buildings: Rebar double benders are ideal for high-rise structures that require a significant amount of reinforcement. They efficiently bend and shape rebar to create the intricate designs needed for columns, beams, and slabs.

2. Bridge Construction: Bridges often involve complex rebar configurations. Double benders enable the bending of large quantities of rebar with precision, ensuring structural integrity and durability.

3. Infrastructure Projects: Rebar double benders are widely used in infrastructure projects, including tunnels, dams, and highways. These machines can handle the high volume of rebar required for such large-scale projects, providing consistent quality and reducing construction timelines.

Conclusion:

Reinforcement steel Rebar double bending line have become indispensable tools in the construction industry, offering unparalleled efficiency, accuracy, and safety. Their ability to process rebar quickly and uniformly has revolutionized the reinforcement bending process, enhancing structural strength and quality. As technology continues to advance, rebar horizontal double benders will play an increasingly essential role in delivering successful and sustainable construction projects.

Itech is good steel wire/bar processing machinery China supplier,stirrup bending machine, rebar bending machine,cage making machine,,steel wire straightener, wire mesh welding machine,rebar shear line,sawing&threading line and related cnc plasma cutting machine, laser cutting machine can meet different customers’ requirement.https://itechbendingmachine.com/

In the process of traditional reinforcement steel automatic stirrup bender machine iron forming , it is mainly realized by manual or semi-mechanical methods. Therefore,the cross-sectional dimensions, length of straight sections, and stirrup bending angles are not standardized and standard. it will affect the construction quality in the construction field If you directly, but if the stirrups that do not meet the standards are reprocessed, the cost of bending hoops will be greatly increased invisibly, so the application of fully automatic steel bar bending machines have importance great significance.

Itech have a series of steel rebar bender machine,like  CNC 16mm Stirrup Bending machine,CNC stirrup bar bending machine,stirrup wire bending machine and bar shape machine.advanced anti twist feeding system to avoid twist of steel, make stirrup more quick and standard. Rebar cutting system is used multi-faceted with a knife design. With international servo drive, high speed to feeding,big production capacity was highly improved.

Automatic stirrup bender can process different shapes of various sizes and specifications steel bar, such as rectangle, polygon, rectangle, etc., it can meet the actual needs of complex stirrup bending. In the process of reinforcement steel rebar processing and iron forming, it is dependent on the number and skills of operators, It showed that automatic stirrup bender practicability is very strong.The whole process from the wire rod raw material to the production of the rebar stirrup formed at one time, and the cold-rolled and hot-rolled high-strength wire rod steel bars can be processed at the same time, and the applicability of the processing is very strong. In addition, in the process of use, the straightening work area and cutting work area required by traditional bending processing can be directly discarded, so the dependence on the use environment is significantly reduced, and the production efficiency is significantly improved. In addition, during the application process, the loss of steel reinforcement materials is effectively controlled, which has a positive effect on reducing processing costs and improving resource utilization efficiency. It can be seen that the application of the new mechanical bending machine has a positive effect on improving the standardization and standardization of steel bending hoops, reducing the cost of bending hoops, improving the efficiency of bending hoops, and reducing the difficulty of bending hoops.

Cut and bend factory is widely use automatic stirrup bending machine, automatic rebar shear line,rebar double bender. Like make 32m bridge building girder structure, and the total weight of steel bars required is more than 62t. If the traditional steel bar bending hoop technology is used, the construction progress of the project will be affected. Therefore, an automatic CNC hoop bending machine is introduced to carry out for the automatic processing of beam body steel bars, the realization of the entire automatic processing process is not only the automatic CNC stirrup bending machine, but also rebar shearing line and rebar CNC double bending center. The automatic CNC rebar hoop bending machine used in the project is composed of electrical control, pay-off frame, straightening structure, traction structure, shearing machine, bending structure and operating table, combined with the actual needs of bridge box girder structural design, in During stirrup bending and rebar iron forming process of the , the main production is the connection bar with a diameter within 12mm.cut and bend factory adopts a fully enclosed workshop structure as a whole. It is used together with a 10t gantry crane to hoist raw materials, 2 sets of CNC bar cutting production lines and 1 set of CNC double bending steel bar complete center.the length and width of the automatic CNC hoop bending machine are 10m and 8m respectively.

Itech is good steel wire/bar processing machinery China supplier,stirrup bending machine, rebar bending machine,cage making machine,,steel wire straightener, wire mesh welding machine,rebar shear line,sawing&threading line and related cnc plasma cutting machine, laser cutting machine can meet different requirement.

Automatic Stirrup benders

Stirrup benders are automatic rebar bender, double bending machine ,wire straightener,shearing machine in one. automatic stirrup bending machine / CNC stirrup bender price is competitive in China than Italy machine,Germany machine. 6-12mm rebar bending machine ,8-16mm stirrup bending machine is the most common equipment,it is widely used in building materials rebar shop, steel rebar cut&bend factory, construction site,precast company,foundation drilling company.

Itech have a series of stirrup benders machine,like CNC Stirrup Bending machine,CNC stirrup bar bending machine,stirrup wire bending machine and bar shape machine,cage welding machine, mesh welding machine,rebar shear line, rebar threading line, truss girder welding machine.anti twist Stirrup bender have advanced feeding system to avoid twist of steel, making standard rate reached 100%; cutting structure is used multi-faceted with a knife design, improve the rebar bender knife life. With international servo drive, big production capacity so that can meet requirement.

1. automaticreinforcement bender price in China, how does a bar bendig machine work.anti twist rebar bender have steel feeding system,stirrup bending system.cutting system.
2. Itech stirrup benders adopt anti twist system, it increase the touch space of steel wire and press rollers, control the steel wire feeding direction, avoid twist when feeding. No gap on finial stirrups.
3. Reinforcing steel StirrupBending Machine can making many different stirrups shapes , rebar stirrups can be used wire mesh or foundation pile cage.
4. Cnc stirrup rebar bending machine can be used straightening machine, bar shaping machine,iron forming machine.

itech wire bending machine were sold to all over the world ,customer used CNC stirrup bending / usded CNC stirrup bender successfully in many countries.

Itech as one professional steel wire/bar processing machinery China supplier,stirrup bending machine, rebar bending machine,cage making machine,,steel wire straightener, wire mesh welding machine,rebar shear line,sawing&threading line and related cnc plasma cutting machine, laser cutting machine can meet different customers’ requirement.https://itechbendingmachine.com/

What’s Full automatic reinforcing steel truss lattice girder welding machine?

Full automatic reinforcing steel truss girder welding machine,also called reinforcement steel rebar lattice making machine,lattice welding machine.it is steel rebar processing equipment in cut&bend factory and precast concrete factory. Itech automatic wire mesh weding machine price is not such high as European machine  schlatter price.itech steel rebar truss lattice girder welding machine widely use in cut and bend factory, precast factory, building materials store.We have tnt ring making machine,rebar shear line, stirrup rebar bender, rebar cutting machine ,automatic pile cage making machine,steel wire mesh welding machine…..cut and bend machine.

Lattice girder welding machine have many unit.like Technical Parameters :mainly divided into 6 parts, such as

1, unloading payoff ;

2, straightening frame;

3, main engine;

4, unloading frame;

5, hydraulic system;

6, electrical System;

7. Water cooling system
8. Unloadingpayoff

The payoff includes a base, a discharge tray, a brake mechanism, a guide mechanism, material shortage detection and tension detection, etc. Bearings are installed between the base and the turntable, so that turntable can rotate flexibly when it is working, and the brake mechanism can adjust the flexibility of the turntable when there is no discharge, so that the parked steel plate will not automatically disperse;

Material shortage detection and tension detection are used to stop the machine and give an alarm at the same time when the material is short of material or the material is jammed.

2. Straightening mechanism

Straightening mechanism includes base, frame, straightening wheel and guiding mechanism etc. Straightening wheels include horizontal straightening wheels and vertical straightening wheels, and half of the wheels.Installed on the slider, adjusting the wheel to a suitable position can achieve the purpose of straightening the steel bars.

3. main machine

The main machine is the main functional part of this welding machine, including tensioning parts, pinch feeding parts, wave forming parts, upper welding parts, lower welding parts, limit parts, auxiliary feeding parts, foot bending parts, shaping parts, scissors parts, Outgoing parts. Except for the discharge parts, other parts are driven by hydraulic cylinders.

1. Upper welded part: Weld the upper end of the upper chord bar and the two oblique bars after wavy bending together. The upper chord bar fine-tuning knob can fine-tune the relative height of the upper chord bar and the oblique bar.
2. Lower welding parts: Weld the two lower chord bars to the lower part of the two oblique bars respectively, which can be adjusted up and down as a whole to meet the needs of different welding heights. e. Limiting parts: It plays a role in preventing the deviation of the steel bar during the welding process of the product. When the product shape is not straight, it can adjust the bending and twisting. The limit bar can be adjusted up and down, and the left and right stoppers can be adjusted at will.
3. Auxiliary feeding part: synchronous feeding with the pinch feeding part through the connecting rod, which can prevent the steel bar from being pushed and bent during feeding.
4. Scissors parts: according to the length of the product, the parts of the product can be cut, and the number of knots of each product can be set on the control panel according to the needs.

Set the number of nodes in units of integer multiples of the distance. The scissors must be aligned with the solder joints of the upper chord ribs to cut off the oblique ties together. You can pass the scissors

The button on the side adjusts the front and rear positions of the scissors to align with the solder joints of the upper chord rib.

1. Discharge part: when the product is processed to the set length and cut by scissors, the product is sent to the unloading rack to facilitate unloading.

The tight head is driven by a cylinder, and it must have compressed air to move; the driving force is a motor and a synchronous belt drive.

4. Unloading rack

The unloading frame includes a frame, a turning mechanism and an extended frame. The height of the frame can be adjusted according to the needs; the turning mechanism is driven by the cylinder.

5. Hydraulic system

The hydraulic system includes a hydraulic station, hydraulic valves, regulating valves, accumulators, oil cylinders, oil pipes, and water cooling systems. Hydraulic rated working pressure is 8-9MPa. 6. Electrical system

The electrical system includes a high and low voltage power distribution cabinet, an operation console, a pneumatic circuit for discharging and unloading, etc.

7. Water cooling system: sub-transformer group water cooling, upper and lower electrode group water cooling, output copper block water cooling, water distribution is realized through the water separator, the flow is controlled separately, and a water flow timely monitor is equipped to check the water flow to ensure the normal operation of the equipment work without damage.
8. Safety mechanism: It is activated by a button switch to ensure product or personnel damage caused by improper operation by employees. The cooling water of the main engine is completely isolated from the high-voltage power supply, thereby ensuring the safety factor during operation. Danger warning signs are posted in high voltage or dangerous areas of the equipment.

Itech insist provide best service for all customers.As high quality rebar machine supplier China,we want to provide customers more quick and more reliable service.

ITECH stirrup making machine is stable. Automatic stirrup bender, With advanced feeding system,also called anti-twist system. It is feature as shape rebar feeding,servo motor control rebar bending, rebar cutting.It use servo motor as power, extra encoder make accouter, so make tolerance more small and high precision. It can process 6-12mm single wire, 6-10mm double wire, one hour can up 1600 pieces production capacity.

Itech as one professional steel wire/bar processing machinery China supplier,stirrup rebar bending machine, rebar bending machine,cage making machine,,steel wire straightener,truss girder welding machine,lattice girder making machine, steel wire mesh welding machine,rebar shear line,sawing&threading line and related cnc plasma cutting machine, laser cutting machine can meet different customers’ requirement.check website http://www.itechbendingmachine.com