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Automatic rebar shear line for rebar cutting rebar cutter

An automatic rebar shear line is an advanced machine used in construction and manufacturing to automatically cut and shear rebar. It is designed to improve productivity, accuracy, and efficiency in rebar processing.

 

Itech Best selling CNC high quality automatic stirrup bender machine / CNC stirrup bending machine widely use in steel cut and bend factory. Itech as professional reinforcing steel machine supplier. Itech have a series of steel rebar bender machine,like  CNC 16mm Stirrup Bending machine,CNC 20mm stirrup bar bending machine , 14mm stirrup wire bending machine and bar shape machine and many kinds of rebar machine. To solve the gap on the stirrups ,Itech stirrup bending machine adopt advanced anti twist feeding system to avoid twist of steel, make stirrup more quick and standard.

 

Automatic rebar shear line for rebar cutting rebar cutter consists of several components such as a feeding system, a cutting unit, a control panel, and a sorting system. The feeding system is responsible for delivering the rebar to the cutting unit, which is equipped with blades capable of cutting through the rebar with precision. The control panel allows operators to set parameters such as rebar lengths and quantities.

One of the key features of an automatic rebar cutting line is the incorporation of a sorting system. The machine can automatically sort and stack the cut rebar into separate bundles, making it easier for further processing or transportation.

 

The automation in an automatic rebar cutter significantly reduces manual labor and increases productivity. It ensures precise and accurate cutting of rebar, reducing errors and wastage. The machine also improves worker safety by eliminating the need for manual cutting of rebar.

Overall, an automatic rebar shear line is a crucial tool in the construction industry, helping to streamline the rebar processing process and enhance project efficiency.

 

Itech is professional  steel wire/bar processing machinery China supplier,stirrup bending machine price , steel rebar bending machine,foundation pile cage making machine,,steel wire straightener,wire straightening and cutting machine, wire mesh welding machine,rebar shear line,rebar sawing&threading line and related cnc plasma cutting machine, laser cutting machine can meet different customers’ requirement.

Pile Cage Welding Machine use in building foundation and cut and bend factory

In the bustling world of construction, innovation reigns supreme. With the constant demand for new and improved techniques, machinery, and materials, it is no surprise that the pile cage making machine has taken the industry by storm. Steel rebar Cage machine has revolutionized the way pile cages are manufactured, enhancing efficiency, accuracy, and safety.

Itech have a series of stirrup benders machine,like CNC Stirrup Bending machine,CNC stirrup bar bending machine,stirrup wire bending machine and bar shape machine,cage welding machine, mesh welding machine,rebar shear line, rebar threading line, truss girder welding machine.anti twist Stirrup bender have advanced feeding system to avoid twist of steel, making standard rate reached 100%; cutting structure is used multi-faceted with a knife design, improve the rebar bender knife life. With international servo drive, big production capacity so that can meet requirement.

 

Traditionally, pile cages were assembled manually, a labor-intensive process that required skilled workers to weld each segment together. This method was not only time-consuming but also prone to human error. In addition, workers had to perform these tasks in hazardous environments, often working at great heights or in confined spaces. The advent of the pile cage welding machine has transformed this painstaking process into a streamlined and automated operation.

Pile cage welding machine operates by taking pre-cut steel bars and welding them together to form a sturdy and durable pile cage. It utilizes advanced technology to control the welding process, ensuring precise dimensions and consistent quality. The automation eliminates human errors and significantly reduces the time required for production. With the ability to weld multiple bars simultaneously, the machine is capable of producing pile cages at an astonishing rate, boosting productivity on construction sites.

 

One of the key advantages of the pile cage making machine is its safety features. The machine eliminates the need for workers to climb scaffolding or work in hazardous environments. This reduces the risk of accidents and injuries, creating a safer work environment for construction personnel. Additionally, the machine is equipped with sensors and alarms to alert operators of any potential malfunctions or issues, further enhancing safety protocols.

 

Rebar cage welding machine’s versatility is another remarkable aspect. It can be customized to produce pile cages of varying sizes, diameters, and lengths, adapting to the specific requirements of each construction project. This versatility enhances the machine’s value, as it can cater to the diverse needs of the construction industry.

 

In terms of cost-effectiveness, the pile cage welding machine offers significant advantages. The automation and speed at which it operates reduce labor costs and increase productivity, ultimately leading to cost savings for construction companies. Additionally, the precise welding of the machine ensures minimal material wastage, optimizing resource management and reducing expenses.

 

The impact of the pile cage welding machine on the construction industry cannot be overstated. Its efficiency, precision, and safety features have transformed the manufacturing process, benefiting both construction companies and workers. The machine’s ability to produce pile cages at a rapid rate ensures that projects can be completed on time, meeting deadlines and client expectations.

 

As construction technology continues to evolve, the pile cage welding machine showcases the industry’s commitment to innovation. Its integration into construction sites around the world has already yielded significant results, boosting efficiency and reducing costs. With the continuous advancement of technology, it is exciting to foresee what future developments may bring to further enhance the construction industry’s productivity and safety.

Itech as one professional steel wire/bar processing machinery China supplier,stirrup bending machine, rebar bending machine,cage making machine,,steel wire straightener, wire mesh welding machine,rebar shear line,sawing&threading line and related cnc plasma cutting machine, laser cutting machine can meet different customers’ requirement.

Rebar bending machine especial cnc automatic stirrup bending machine is equipment for steel cut and bend factory. It have revolutionized the construction industry by providing an efficient and accurate way to bend reinforcement bars for concrete structures. These machines have become an essential tool for construction companies, concrete precast factory, machine agent, building materials store. as they can produce stirrups of various shapes and sizes at a much faster pace compared to manual bending machine methods. we will explore the benefits and features of rebar bending machine stirrup bending machines.

 

We have a series of steel rebar bender machine,like  CNC 16mm Stirrup Bending machine,CNC stirrup bar bending machine,stirrup wire bending machine and bar shape machine.advanced anti twist feeding system to avoid twist of steel, make stirrup more quick and standard. Rebar cutting system is used multi-faceted with a knife design. With international servo drive, high speed to feeding,big production capacity was highly improved.

 

First and foremost, the accuracy and precision offered by rebar bending machine stirrup bending machines are unmatched. The machine can be programmed to produce stirrups of different sizes and shapes, ensuring that each bend is consistent and meets the required specifications. This level of accuracy not only ensures structural integrity but also reduces material waste, resulting in cost savings for construction companies. promoting the accuracy and precision of stirrup bending machines can attract potential customers who prioritize quality and efficiency in their construction projects.

The speed and efficiency of these machines are also worth highlighting. Manual bending machine methods are time-consuming and labor-intensive, often leading to project delays. Stirrup bending machines, on the other hand, can automatically bend reinforcement bars at an impressive speed, significantly reducing construction time. By emphasizing the time-saving aspect of these machines, construction companies can catch the attention of potential clients seeking quick turnaround times for their projects.

 

Moreover, stirrup bending machines offer a high level of versatility. They can produce stirrups of various shapes, including standard stirrups, spiral stirrups, and complex geometric shapes. This versatility allows cut and bend factory factory construction companies to take on a wide range of projects and cater to diverse client needs.

 

Another key feature of stirrup bending machines is their user-friendliness. These machines are designed to be intuitive and easy to operate, minimizing the need for extensive training and expertise.

Furthermore, stirrup bending machines are built to be reliable and durable, ensuring long-term performance and minimal maintenance requirements. Reliability is a crucial factor for construction companies, as downtime can lead to substantial financial losses.

In conclusion, stirrup bending machines have transformed the construction industry with their accuracy, speed, versatility, user-friendliness, and reliability. construction companies can effectively market their stirrup bending machines and gain a competitive edge in the industry.

Itech is good steel wire/bar processing machinery China supplier,stirrup bending machine, rebar bending machine,cage making machine,,steel wire straightener, wire mesh welding machine,rebar shear line,sawing&threading line and related cnc plasma cutting machine, laser cutting machine can meet different customers’ requirement.

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Handle hydraulic bender straightening machine user manual

1. Uses and advantages

As one of the on-site steel bending equipment commonly used in construction sites, small hydraulic steel bar bending machines are mainly used to bend rebar, round steel, screw rods, etc., and are widely used in highways, railways, bridges, hydro-power projects, and housing construction. in an industry. With the advantages of light weight, small size, easy to carry and easy to operate, it is an on-site steel bar bender widely used by many road and bridge companies and water conservancy and housing construction companies in recent years.

 

Handle hydraulic bender and straightening machine advantage;

1) The overall structure is simple, easy to operate and use. Good stability and high reliability ensure the quality of steel bending and improve work efficiency;

2) It is suitable for on-site operations such as parts that are difficult for ordinary bending machines to reach after steel bar binding or concrete pouring;

3) Driven by a high-pressure hydraulic system, the bending force is large, and 32MM steel bars can be bent;

4) The machine does not need to replace the working head, and can perform steel bar bending and straightening work. Bending, straightening fast;

5) The machine is easy to operate, labor-saving and easy to move. Portable steel bar bending machine straightening machine is especially suitable for mobile operations in steel bar processing workshops or construction sites.

6) In the field of bridge pile foundation, the head cage hook at the connection between the reinforcement cage and the cap is 90 degrees and 180 degrees;

 

2. matters needing attention:

1) When bending steel, first close the oil circuit switch, pull the movable handle, make the plunger and pump start to work, and make the oil pressure push the big piston to advance the cutter shaft;

2) The oil pump uses No. 46 hydraulic oil.

3) The oil storage capacity must be within the range above the oil window.

4) When refueling or changing oil, it must be filtered with an oil filter net of 80 mesh or more, and the oil tank must be cleaned when changing. The oil change period is six months.

5) The working oil temperature is 10 degrees Celsius to 50 degrees Celsius.

6) Before starting the electric pump, it is necessary to open the vent nut, open the switch and put it in the unloading position.

7) If the temperature of the motor is found to be too high during use, stop using it. Allow to cool before use.

8) The pump has been adjusted before leaving the factory and should not be adjusted arbitrarily. When it needs to be readjusted, it must be carried out with the help of a pressure gauge.

9) The high-pressure oil pipe has passed the 105MPA test before leaving the factory. However, because the rubber hose is easy to age, users need to check it frequently, usually for six months, and for frequent use for three months. During the inspection, 87.5MPA pressure test, if there is damage, bulge, or leakage, it cannot be used.

10) Bearings are generally cleaned once every six months, and grease must be added during assembly.

 

3. Parameter

Model: WT-32

Bending and straightening angle: 90 degrees/180 degrees (optional)

Cylinder thrust: 15T-20T

Electric oil pump power: 1.5KW

Bar range: 14-32

Straightening angle: ≤90 degrees or ≤180 degrees

Operating pressure: 30-70MPA

Product composition of portable steel bar bending machine:

4. Ultra-high pressure electric oil pump.
5. Portable hydraulic steel bar bending machine
6. Two 5-meter-long 70Mpa high-pressure oil pipes are standard.
7. operation method
8. Remove the package and check whether the appearance of the machine is intact,
9. Fill the electric oil pump with hydraulic oil. In winter, it is recommended to add No. 32 anti-wear hydraulic oil. In other seasons, it is recommended to add No. 46 anti-wear hydraulic oil. The amount of oil can be filled to the upper middle of the liquid level gauge on the side of the fuel tank. . Fuel tank capacity 16 liters

 

3. Ask a professional electrician (remember!!!) to connect the power supply (380V), and pay attention to theclockwise rotation direction of the motor.

 

 

4. Connect the high-pressure oil pipe, 2 joints of the bending machine, and 2 joints of the electric oil pump.

 

5. Regarding the description of the manual reversing valve, the manual reversing valve hasthree gearsin total, which are (A O B position-) (middle O position-stop). !!). Special reminder, before starting the motor, the manual reversing valve should be pulled to the position (middle O stop position).

 

6 Start the motor, turn the reversing valve left and right, let the piston of the bending machine run idly back and forth for 3 times, and drain the air in the oil cylinder of the bending machine.

 

7 All ex-factory products are not damaged by human beings, and the warranty period is one year.

8 when change oil tube, make handle in O position（middle position）.

 

 

5.portable steel bending machine maintenance and maintenance

1. Hydraulic oil circuit

1) Check the oil level of the fuel tank every week. If the hydraulic system is repaired, it should also be checked. If the oil level is lower than the center of the oil mark line, hydraulic oil should be filled;

2) The hydraulic oil used in this machine is 46# hydraulic oil;

3) The oil of the new machine should be changed after 2000 hours of operation, and the hydraulic oil should be replaced after every 4000-6000 hours of operation, and the oil tank should be cleaned every time the oil is changed;

4) The oil temperature of the system should be between 35°C and 60°C, and should not exceed 70°C. If it is too high, it will cause deterioration of oil quality and accessories.

2. Handle Hydraulic bender straightening machine components

1) Clean the hydraulic components (valve, motor, pump, oil pipe, etc.) every month to prevent dirt from entering the system and do not use detergent;

2) After the new machine has been used for one month, check whether there is any deformation at the bends of the oil pipes. If there is any abnormality, it should be replaced. After two months of use, the connections of all accessories should be tightened. pressure.

 

We have a series of steel rebar bender machine,like  CNC 16mm Stirrup Bending machine,CNC stirrup bar bending machine,stirrup wire bending machine and bar shape machine.advanced anti twist feeding system to avoid twist of steel, make stirrup more quick and standard. Rebar cutting system is used multi-faceted with a knife design. With international servo drive, high speed to feeding,big production capacity was highly improved.

6 fault：

 

fault	Reason	Solution
not working properly	cannot bend or straighten	Check power, switch
	Bending, slow straightening	Check whether the wiring in the junction box is fixed: Whether the capacitor is damaged: Whether the three-phase electricity lacks a phase：
Abnormal hydraulic pump pressure	High Pressure Relief Valve Out of Adjustment	Adjust the high pressure relief valve
	Manual magnetic valve oil leakage	Clean the inside of the valve block and the solenoid core
	plunger wear	replace plunger
	Pump body seal bolt oil leakage	Tighten bolts or replace gaskets
Abnormal hydraulic oil	Part of the plunger does not work	cleaning oil pump
	Hydraulic oil solubility is too high	Change hydraulic oil
	High pressure distributed valve oil leakage	Grinding the seat and replacing the spool